PET waste bottles recycling and washing system is a complete solution designed for the bottles, such as water bottles, cola bottles, etc. label-removing, crushing, washing, drying and packing; it is the perfect system to process the waste bottles into PET flakes, which can present high quality performance of recycled PET flakes.
Based on different capacity from 300kg/h~6000kg/h, we have different levels of configuration for different markets.
Bottle bales→Bale Opening→Trommel Filtering→Label Removing→Bottle Pre-washing→Manual Sorting→Wet Crushing→Floating Washing→Drying→Hot Flotation Washer→Drying→Continuous Friction→Continuous Floating Washing→Drying→Label&Dust remover→Flake Optical Sorting→Packing→Clean Flakes
|4||Bottle label separator|
|5||Manual Select working table|
|12||Pipe drying system|
|13||PVC (label) separator|
Main part function
Bottle bale opening
Put the material on the moving belt, which will convey the bottle into label remover
Removing rock, stone, dust, loosen caps and small metals, especially, the iron will be removed by high
4.Bottle label separator
Removing labels from bottles
5.Manual Select working table
IF the label still in the bottle, worker can remove the label by hand
Put the material on the moving belt, which will convey the bottle into crusher
Crush the material.
Put the flakes into the Hot washer to clean.
Cleaning flakes to remove chemicals and separating out rest labels and caps
Connected with steam boiler. Steam is supplied into washing tank to heat water and flakes. Hot water makes waste; label and glue loosen from bottles.
After crushing material from enters the mouth, through the high speed on the axis of the blade flap and spray water to the common function of good cleaning effect.
Rejection the water from the flakes, moisture content is less than 1-2%
13.Pipe drying system
Hot air drying
14.PVC (label) separator
Used for the PET bottles, round and pressed bottles,effective more than 98%,save energy and labor,without water
Final recycled PET flake quality standard:
|PET flake size||8~12 mm|
|Moisture||< 1.5 %|
|Viscose||< 20 ppm|
|PP/PE||< 20 ppm|
|Metal||< 20 ppm|
|Other color PET flake||< 30 ppm|
|Label||< 20 ppm|
|PVC||< 30 ppm|
|Total impurities||< 100 ppm|
Estimated plant parameters:
|Capacity(kg/h)||Installation Power(kw)||Required Area(m2)||Manpower|
Main machine photos
Photos of factory:
Customer's requirement is our first priority. We could provide you reliable, fast and professional service through telephone, network and on-site at any time. Normally, we send our customer one set of spare parts together with the machines when we deliver the product.
During the warranty, we provide new parts free of charge for you to replace, exclude the parts broken that caused by improper operation.
In our spare parts department, you will get professional technical advice, as well as the relevant information regarding all products and services.
KWELL is a prestigious plastic recycling machinery manufacturer in China. Our customers have been enjoying a variety of advantages in particular in terms of the dedicated screw designed by our R&D team including good mixing, good dispersion, high productivity, and so on.
KWELL Machinery guarantees all new products and parts to the first owner-operator to be free from defects in material and workmanship for a period of 18 months from B/L date, under normal use and service.
1.Send engineers to install, test the machines and offer technology guidance and worker training at customers' factory.
2.Offer 18 months free maintenance and life long service. After the warranty period, spare parts will be provided at basic cost.
3.Build customers database. All machines are traceable.
4.Visit customers and make quality trace periodically and take customers' feedback into account during routine practices.
5.Speed up service and spare parts supply.
Welcome your inquiry for details!