Bottle to Bottle Grade Plastic Pet Bottle Recycling Plant Washing Machine Line

  DescriptionPET waste bottles recycling and washing system is a complete solution designed for the bottles, such as water bottles, cola bottles, etc. label-removing, crushing, washing, drying and packing; it is the perfect system to process the waste bottles into PET flakes, which can present high quality perform

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Bottle to Bottle Grade Plastic Pet Bottle Recycling Plant Washing Machine Line
 

 

Description

PET waste bottles recycling and washing system is a complete solution designed for the bottles, such as water bottles, cola bottles, etc. label-removing, crushing, washing, drying and packing; it is the perfect system to process the waste bottles into PET flakes, which can present high quality performance of recycled PET flakes.

Based on different capacity from 300kg/h~6000kg/h, we have different levels of configuration for different markets.



Process flow
Bottle bales→Bale Opening→Trommel Filtering→Label Removing→Bottle Pre-washing→Manual Sorting→Wet Crushing→Floating Washing→Drying→Hot Flotation Washer→Drying→Continuous Friction→Continuous Floating Washing→Drying→Label&Dust remover→Flake Optical Sorting→Packing→Clean Flakes



Equipment list
ItemName
1De-laber
2Belt conveyor
3Trommel
4Bottle label separator
5Manual Select working table
6Crusher
7Screw loader
8Floating washer
9Hot washer
10Friction washer
11Centrifugal dryer
12Pipe drying system
13PVC (label) separator
14Storage bunker



Main part function
1. De-laber
 Bottle bale opening
 
2.Belt conveyor
 Put the material on the moving belt, which will convey the bottle into label remover
 
3. Trommel
 Removing rock, stone, dust, loosen caps and small metals, especially, the iron will be removed by high
 
4.Bottle label separator
 Removing labels from bottles
 
5.Manual Select working table
 IF the label still in the bottle, worker can remove the label by hand
 
6.Belt conveyor
Put the material on the moving belt, which will convey the bottle into crusher
 
7.Crusher
 Crush the material.
 
8.Screw loader
 Put the flakes into the Hot washer to clean.
 
9.Floating washer
Cleaning flakes to remove chemicals and separating out rest labels and caps
 
 10.Hot washer
 Connected with steam boiler. Steam is supplied into washing tank to heat water and flakes. Hot water makes waste; label and glue loosen from bottles.
  
11.Friction washer
 After crushing material from enters the mouth, through the high speed on the axis of the blade flap and spray water to the common function of good cleaning effect.
 
12.Centrifugal dryer
 Rejection the water from the flakes, moisture content is less than 1-2%
 
13.Pipe drying system
Hot air drying
 
14.PVC (label) separator
 Used for the PET bottles, round and pressed bottles,effective more than 98%,save energy and labor,without water
 
15.Storage bunker
Storage materials



Technical parameter
Final recycled PET flake quality standard:
IndexParameter
PET flake size8~12 mm
Moisture< 1.5 %
Viscose< 20 ppm
PP/PE< 20 ppm
Metal< 20 ppm
Other color PET flake< 30 ppm
Label< 20 ppm
PVC< 30 ppm
Total impurities< 100 ppm
PHneutral
Bulk density0.3g/cm3

Estimated plant parameters:
Capacity(kg/h)Installation Power(kw)Required Area(m2)Manpower
5002206008
150043080012
3000650100018
60001000140030
 

Main machine photos
Bottle to Bottle Grade Plastic Pet Bottle Recycling Plant Washing Machine Line

Package
Bottle to Bottle Grade Plastic Pet Bottle Recycling Plant Washing Machine Line


Photos of factory:
Bottle to Bottle Grade Plastic Pet Bottle Recycling Plant Washing Machine Line

Spare Parts
Customer's requirement is our first priority. We could provide you reliable, fast and professional service through telephone, network and on-site at any time. Normally, we send our customer one set of spare parts together with the machines when we deliver the product.
During the warranty, we provide new parts free of charge for you to replace, exclude the parts broken that caused by improper operation.
In our spare parts department, you will get professional technical advice, as well as the relevant information regarding all products and services.


Top Quality
KWELL is a prestigious plastic recycling machinery manufacturer in China. Our customers have been enjoying a variety of advantages in particular in terms of the dedicated screw designed by our R&D team including good mixing, good dispersion, high productivity, and so on.

Implied Qarranty
KWELL Machinery guarantees all new products and parts to the first owner-operator to be free from defects in material and workmanship for a period of 18 months from B/L date, under normal use and service.

After-sales service
1.Send engineers to install, test the machines and offer technology guidance and worker training at customers' factory.
 
2.Offer 18 months free maintenance and life long service. After the warranty period, spare parts will be provided at basic cost.
 
3.Build customers database. All machines are traceable.
 
4.Visit customers and make quality trace periodically and take customers' feedback into account during routine practices.
 
5.Speed up service and spare parts supply.


Welcome your inquiry for details!


 

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